1.Product Introduction of Factory Direct Sell IGU Production Line Insulated Glass Making Machine
About Factory Direct Sell IGU Production Line Insulated Glass Making Machine, the complete line always have seven sections , they are insulating glass washing and drying machine, insulating glass press machine, insulating glass aluminum spacer bending machine, desiccant filling machine, butyl extruder machine, glass loading and discharging machines.
There are always two kinds of working way in the market, one is the vertical line, the other is the lying lines. Now the most popular choose will be the vertical lines.
For choosing the vertical Insulating Glass Machine Lines, the stable performance of the machine will be the very very important thing. And we also keep this in our heart, so we build our own design group and our R&D group to make every machine working fluently.
Strong technical support gives us a strong ability to serve customers. We wish to cooperate with you for long time.
2.Technical Parameter for the Factory Direct Sell IGU Production Line Insulated Glass Making Machine
| Model |
Glass process
Max size-mm |
Glass process
Min size-mm |
Glass Thickness |
Washing speed |
Transport glass speed |
Insulated glass thickness |
Space size
L*W*H |
Power supply
-KW |
YH-ZKX-
1800*2400 |
1800*2400 |
300*500 |
3-12 mm |
0-12 m/min |
45 m/min |
10-48 mm |
18m
*2m
*2.85m |
3P 380V/1P
+N220V 50Hz, 26kw |
YH-ZKX-
2000*2500 |
2000*2500 |
300*500 |
3-12 mm |
0-12 m/min |
45 m/min |
10-48 mm |
19.5m
*2.2m
*3.05m |
3P 380V/1P
+N220V 50Hz, 32kw |
YH-ZKX-
2000*3000 |
2000*3000 |
300*500 |
3-12 mm |
0-12 m/min |
45 m/min |
10-48 mm |
22.8m
*2.2m
*3.05m |
3P 380V/1P
+N220V 50Hz, 38kw |
YH-ZKX-
2500*3100 |
2450*3150 |
300*500 |
3-12 mm |
0-12 m/min |
45 m/min |
10-48 mm |
22.8m
*2.3m
*3.55m |
3P 380V/1P
+N220V 50Hz, 38kw |
YH-ZKX-
2500*4000 |
2450*3950 |
300*500 |
3-12 mm |
0-12 m/min |
45 m/min |
10-48 mm |
29m
*2.3m
*3.55m |
3P 380V/1P
+N220V 50Hz, 42kw |
YH-ZKX-
2700*4000 |
2750*3950 |
300*500 |
3-12 mm |
0-12 m/min |
45 m/min |
10-48 mm |
29m
*2.7m
*3.70m |
3P 380V/1P
+N220V 50Hz, 42kw |
Notes: a. if you have special glass size, please note us, we can design the line for you;
b. If you have special power supply, please note us earlier as well, we can specially make the line for you. |
3. Why Choose US During so many Factories of IGU Production Line Insulated Glass Making Machine
A.
Factory Direct Sell IGU Production Line Insulated Glass Making Machine is our Patent products, and the reasonable filling way makes the filling result of insulated window glasses high gas utilization rate and high gas filling rate.
B.Strong technical support gives us a strong ability to serve customers. Our company is the Unique high-tech enterprise in Shandong Province in the glass processing industry.
C.Own independent R&D team, especially employing two top field Korean experts, improving the products better and better, fit for the market better.
D.We are having more than twenty patent certificates;
E.Everyday, we will install one complete line in home market, so large customer group give us full communication and feedback, making us get a wealth of industry knowledge and equipment installation experience, which is much better to serve next customers;
F.Having complete after-sales tracking and service team, able to serve our global customers well;
G.Complete protection system for regional distributors to well serve local end customers;
H.7X24 online supports
4.Product Configuration Sheet
| PROJECT NAME |
BRAND |
COUNTRY |
| Programmable PLC |
OMRON |
JAPAN |
| Frequency converter |
SIEMENS |
GERMANY |
| AC contactor |
LS |
KOREA |
| Low-E Glass Recognizer |
OPTEX |
JAPAN |
| Intermediate relay |
HONEYWELL |
USA |
| Breaker |
LS |
KOREA |
| Photoelectric switch |
OPTEX |
JAPAN |
| Proximity Switch |
AUTONICS |
KOREA |
| Pneumatic Solenoid valve |
AIRTAC |
TAIWAN |
| Pneumatic cylinder |
AIRTAC |
TAIWAN |
5.Products Feature
5.1Conveying section:
5.1.1The whole machine adopts vertical inclined structure, conveying stable, and easy for loading big glasses.
5.1.2The backrest wheel adopts inlaid design and mounting bearings, which is firm and durable, runs smoothly, and has no damage or scratches to the glass.
5.1.3The body steel frame uses National standard square tube, this is the base of the machine working stable.
5.2Washing and drying section
5.2.1The backrest plate is made of special material, durable, and with high water resistance, we have already made waterproof test.
5.2.2The whole washing and drying section are made of stainless steel, built-in 3 pairs of brushes, 4 or 6 pairs of rubber roller design. One motor independently drives one brush, which is better to clean coated glasses and LOW-E glass.
5.2.3We are using gear driven inside of the washing room, so that it is more stable during processing small glass.
5.3Spacer attaching system
5.3.1This section adopts hollowing out design, which can easily find the dirt on the glasses.
5.3.2We are using the matte lights, so for long time working, it will not be felt so tired for workers.
5.3.3Automatic Identifying the coated glass surface, and has alarm system.
5.4Outer Assemble Section (inside assemble - optional)
5.4.1Adopts the Imported cylinder and photoelectric switch, make accurate positioning;
5.4.2We are using special weight balancing system, to make sure both workers and glass safety.
5.4.3Guideway, slide block, slide wheels adopts CNC processing.
5.5Plate press section
5.5.11.Adopts accurate positioning, make sure glasses press accurately;
5.5.2All the plates of press machine well processed by CNC.
5.5.3The plate open or close is controlled by air pump.
5.6Sealing Robot section
5.6.1The sealing robot adopts 6 servo motors to make sure the machine working stable.
5.6.2Using Japanese YASKAWA controlling system.
5.6.3Automatically detect the glass length and width and sealing depth.
5.6.4Data acceptable human machine interface PLC with running real pictures, manual operation and self-check.
5.7Butyl Extruder Machine
5.7.1PLC control system with humanized touch screen interface.
5.7.2Numerical controlling butyl start and stop time
5.7.3Automatic displaying function when no butyl
5.7.4Automatic Adjustment for different spacer width.
5.8Aluminum spacer bending machine
5.8.1Adopts CNC control system with touch screen interface.
5.8.2Adopt two axis servo motor accompanied with encoder for aluminum spacer supply and bending control. Size error within ±0.3mm/m, angle error within ±0.3°.
5.8.3Be able to imitate finished frame shape. The image is symbolic and lively .
5.8.4Four profile magazines for different specifications of spacers .
5.8.5All activities can be controlled manually for the convenience of test and overhaul.
5.8.6Intelligently avoid spacer connection part. Automatic cutting after bending.
5.9 Desiccant Filling Machine
5.9.1 Can fill both bending aluminum frame and frame with plugged corners.
5.9.2 Automatic material feeding system.
5.9.3 Automatically apply butyl to the drilled holes.
5.9.4 Automatic test and stop when the frame is filled full.
5.9.5 The filling height is adjustable according to frame size.
6. FAQ for Factory Direct Sell IGU Production Line Insulated Glass Making Machine
Q: we are first time to hear your brand, Are you NEW to this glass process filed?
A: We are factory built 2014, we have good name in home market, however we just start to open international market.
and we are using different Brand for home markets and international market.
Q: What is your advantages compared the other supplier?
A: We supply high quality machines with high technology but with lower prices. Because our company goal is to Provide the most cost-effective products for the world.
Q: How about your warranty?
A: The guarantee period shall be 15 months counting from the date of the goods on board, except wear parts. In the normal course of operation and maintenance if there is breakdown and damage, during the Guarantee period (15 months) the repair parts should be supplied by the Seller for free, except wear parts.
Q: What's the payment term?
A: we can accept T/T, L/C, western union etc.
Q:Can we visit your factory before order?
A:Yes, we warmly welcome and sincerely invite you or your team to visit our factory, we will help to arrange hotel and pick up you from airport.
Q: What's the delivery term?
A: At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15-20 working days after deposit receipt. If you are in urgent need, we can consider making special arrangement for you.
7. The Complete Insulating Glass Production Solutions
8. What's the guarantee for Factory Direct Sell IGU Production Line Insulated Glass Making Machine?
1. Our guarantee for 12 months.
2.24 hour's technical support by email or calling.
3.English manual and video teaching.
4.We will provide the consumable parts at an agency price.
5.24 hours on line service each day, free technical support.
OUR PATENTS CERTICIATES:
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