| Customization: | Available |
|---|---|
| Certification: | CE, ISO |
| Control System: | PLC |
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| NO | DESCRIPTION | MODEL | QTY | NOTES | |
| 1 | Automatic glass loading table (Double turning double station) | QSP-5233 | 1 | Max FLAT Glass Process Size: 5200*3300mm |
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| 2 | Automatic glass cutting machine (Dual drive) | CNC-5233 | 1 | Max FLAT Glass Process Size: 5200*3300mm |
|
| 3 | Air levitation glass breaking table |
BQZ-5233 | 1 | Max FLAT Glass Process Size: 5200*3300mm |
|
| 4 | Supplied Accessories |
Sucker | 2 | ||
| Debugging tools | 1 | ||||
| Round knife holder | 8 | ||||
| Round tool holder assembly | 2 | ||||
| PU Roller | 2 | ||||
| A | Automatic glass loading table (Double turning double station) |
The automatic glass loading table is mainly composed of frame system, turning system, suction cup lifting system, X-axis traveling system (it is not available for single station), Y-axis traveling system, conveying system, vacuum and pneumatic control system, and electrical control system eight big parts. |
| B | Automatic glass cutting machine (Dual drive) |
The automatic glass cutting machine is a key part of this set of complete machine line, which is mainly composed of seven parts: chassis system, beam system, worktable system, cutter head system, conveying system, photoelectric scanning positioning system, and electrical control system. |
| C | Air levitation glass breaking table | The Air levitation glass breaking table is mainly composed of five parts: frame system, air flotation mechanism, sheet breaking mechanism, fan device, and air-electric control system |
| D | Supplied Accessories | Sucker, Debugging tools, Round knife holder, Round tool holder assembly, PU Roller |
| Mechanical Configuration | Electrical Components | ||
| Plate | Use high-strength plates | Controller | Galil or GUGAO |
| Gears | Taiwan brand | servo motor | Japanese brand |
| Conveyor belt / Wheels | Joint venture | Relay | schneiderian France |
| Knife wheel | Bohle Germany | Terminal | WEIDMULLER, Germany |
| Knife box | Non-skin patent knife box | Proportional solenoid valve | SMC, Japan |
| Knife holder | Anti-dropping patent round (column) tool holder | Main cable | Taiwan Xinguang flexible cable, UL certification |
| Knife box back plate | Aviation alloy aluminum integral casting | laser sensor | PANSONIC, Japan |
Machine Size |
6350mm*4200mm | Machine Weight |
4T |
Maximum size of flat glass that can be cut |
5200mm*3300mm Flat glass |
Height of worktable |
900mm±20mm |
Cutting thickness |
3~19mm Flat glass |
Fuel supply method |
Pneumatic automatic oil filling |
Cutting speed |
0~180m/min ( Adjustable) |
Install the power supply |
380V/50HZ (Three-phase four-wire) |
Straight line parallelism |
≤±0.20mm/m | Machine power |
7.5KW |
Diagonal accuracy |
≤±0.25mm/m The above accuracy is subject to the accuracy of the cutting line before breaking the film |
Compressed air |
0.6MPa Provided by the user |
Belt transmission speed |
30m/min ( Adjustable) |
Cutting knife holder |
360° The cutter head can rotate 360° Can accurately cut any straight line and various special-shaped glass |
| 5.1. Cutting knife holder | The Japanese SMC proportional solenoid valve is used to automatically adjust the pressure according to the thickness of the glass. The knife head rotates 360 degrees, and the lower knife buffers the cutting. The knife box adopts our company's patented product. |
| 5.2. Countertop | It is made of high-strength boards and wrapped with wooden lines. |
| 5.3 Felt | Industrial felt has good flatness and is anti-static and avoids adhesion of glass chips. |
| 5.4 Positioning system | Automatic edge finding and positioning system, no need to be edged, greatly improving the glass cutting rate. |
| 5.5 cutting oil supply method | The oil circuit is equipped with an air filter device to ensure that the cutting oil is used cleanly. The oil is automatically injected during cutting and synchronized with the cutting. |
| 5.6 Conveying device | Belt conveyor (no air float). |
| 5.7 Linear guide for guide rail | High cutting accuracy and low noise. |
| 5.8 Function expansion | The head part can expand the function of automatic labeling or film removal. This mechanism is an optional function, not a host configuration, and needs to be optional. |
| 5.9 Motion Controller (American Galil or GUGAO) |
(1) Fast running speed, stable running, high control precision, modularized controller structure; (2) Pipeline cutting mode, photoelectric positioning cutting mode, and direct cutting mode can be set freely through options. Switch between automatic cutting mode and no-load running mode at any time during processing; (3) Complete glass pressure library storage. After inputting and saving the cutting pressure of each specification and thickness at one time, it can be directly quoted; (4) Real-time tracking and display of processing path, real-time recording of motion axis status, I/0 status, fault diagnosis and automatic alarm recording;; (5) Receive a variety of processing files, accept the standard G code of Optima, Guiyou and other nesting software, AUTOCAD DXF file, the system comes with graphics editing software (it is exactly the same as the editing method of Bottero); (6) The safe cutting distance can be set. When editing processing files, trimming is unnecessary, which improves the utilization rate of glass; (7) The sorting function of DXF files has options such as nearest point, cut-in point, or clockwise or counterclockwise sorting by graphic color. Freely realize the switching between single-phase cutting and bi-directional cutting; (8) Gallery nesting programming, with a relatively rich graphics library, you can expand the gallery, select special shapes from the gallery, set relevant parameters, processing quantities, automatically nest materials, and generate processing tracks; (9) Two-way cutting function: The cutting head does not need a rotary knife, and automatically cuts nearby, which increases the cutting efficiency by more than 30%. Compensation function: tool eccentricity compensation; (10) Photoelectric positioning function (precisely determine the actual position of the glass), automatically adjust the cutting according to the actual position and deflection angle. Fast side patrol positioning, can grab side patrol signal at one time, improve work efficiency; (11) You can switch between Chinese and English operation interface and Imperial / Metric programming through setting options. Convenient for foreign users; (12) Various protections: including soft and hard limit, knife pressure limit, external emergency stop control, etc.; (13) The speed increase/decrease button can optimize the cutting speed of the machine in time; (14) The man-machine interface is simple and generous, the parameter adjustment is simple. This is a few parameters need to be modified, it is simple and intuitive, and low requirements for the operator; (15) The cutting interface directly displays the size of the small cut piece (According to OPTIMA software) (16) Multi-mode processing of single glass, insulating, and three pieces to solve the problem of insulating glass matching cutting; (17) Production statistics function, which can automatically calculate production capacity, effectively helping production managers to grasp the cutting production progress; (18) In the flow line mode, the drawings are automatically changed according to the program of the optimized software, and the processing is continuous; (19) The dual display function can be connected to another display (provided by the user) through the cable ; (20) It can expand the functions of film removal and automatic labeling, which perfectly solves the production problems of manual missed, wrong and film removal. (Due to the high degree of mechanical integration, film removal/labeling is an optional function, a single machine can only expand one function, and the expansion fee needs to be quoted separately). (21) Set the original glass frame information, intelligently drive the loading table, and select the picking station and quantity according to the cutting file; |
| 5.10 Optimization software OPTIMA software (Italy) |
(1) Independent use: The dongle can be used without the cutting machine and can be optimized in both the cutting machine and the office; (2) XYZ mode: you can manually create and edit the cutting plan, edit the cutting sequence, and quickly create the cutting plan; (3) Combination optimization: multiple original films and small films can be optimized at the same time, which greatly improves the optimization rate and reduces the loss of original films; (4) Original film library management: You can manage the production schedule by setting the priority of original film and small film optimization; (5) Optimized calculation: 20 kinds of efficient optimization algorithms, which can sort the cutting size in any combination, output the best cutting plan, and improve the cutting rate; (6) Secondary editing: According to the optimized generation scheme, multiple correction editing functions such as secondary addition, deletion, offset, mirroring, and editing of tangent can be performed; (7) Special-shaped library: The software comes with hundreds of special-shaped library, which can generate graphics based on data, without drawing, and can also be expanded based on DXF graphics to fully meet customer production needs; (8) Alien shape optimization: Alien shapes in the gallery can be combined with each other according to the order requirements, and arbitrarily prefer size, selection, mirroring; (9) Drilling positioning: the hole pre-positioning function is provided in the special-shaped library to assist the drilling process; (10) Template scanning function and scanning graphics processing, automatically converting digital signals from the CNC system into graphics forming points, and performing special-shaped scanning processing functions through the two-dimensional CAD system (Cad-Way); (11) Label design and label printing (Label-WAY), label templates can be designed according to customers' own needs; (12) Support template import. Customers use Excel data files to import according to the order information, which is convenient and quick; (13) Low-E and laminated glass cutting management (14) Clear printing of optimization results report (15) There are multiple language options for the software operation interface, including an optional Chinese interface; (16) Track the development of the latest international software, provide updated versions in real time, implement the latest functional requirements for customers, and charge appropriate upgrade fees. |
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