Double Glazing Insulating Glass Pressing and Gas Filling Machine Robot

• Customization: Available
• Certification: CE, ISO
• Control System: PLC
• Model NO.: CQX-2500x3100
• Customized: Customized
• Glass Thickness: 10-50 mm
• Max Processing Size: 2500*3150
• Gas Filling Amount: More Than 90%
• Filling Way: Side Filling Way
• Delivery Time: 30 Days
• Supports: 7X24 Online Supports
• Filling Gas: Argon Gas
• Total Power: 38 Kw
• Spacer Room: 34 *2.5 *3.55 Meter
• Gas Filling Max Amount: 98%
• Keword: Glass Filling Machine with Nitrogen Gas
• Usage: Filling Nitrogen Gas for Glasses
• Certificates: CE, Patent Certificates
• Factory?: Glass Machinery in Good Price
• Warranty: 15 Months
• Transport Package: Plastic Film Packing
• Specification: 2500*3100
• Trademark: LINGBO
• Origin: Shandong
• HS Code: 8464901900
• Production Capacity: 600 Lines/Year

Product Description

Product Description

1.Product Introduction of Double Glazing Insulating Glass Pressing and gas Filling Machine robot

Double Glazing Insulating Glass Pressing and gas Filling Machine robot has the function of Double Glazing Glass automatic transport, washing and drying, high speed positioning, aluminum spacer mounting, high-precision detecting, plate pressing, argon gas automatic filling, and automatic sealing functions etc.

The argon gas filling machine can be in the line to saving time and can be aslo seprate in the line for less necessary usage.
The Double Glazing Insulating Glass Pressing and gas Filling Machine robot are all process by CNC,  and mainly for window and door glass producing.
They are also can making the curtain wall glasses. They are more popular and popular.



It is the necessary machine for producing high quality insulation glasses and gas filled insulated glass, it has the automatic identifying the Low E glasses or coated glasses.

This Double Glazing Insulating Glass Pressing and gas Filling Machine robot adopts our patent of the device hollow design of the lights, which is conducive to observe the cleanliness of the glass, and can protect the worker's eyes when working for a long time.

According to the automatic detection results, the argon gas filling machine line will choose the suitable filling ways. For big size of more than 2 meters, two filling machine is working, and for smaller size of glass, then only one filling machine is working.


The sealing robot section adopts Japanese YASKAWA controlling system and humanized communication touch screen, which makes it is easy to be controlled, and working stable. So the sealed glasses will be fully saturated and smooth.

It can be working with stepped glass, or three-sided glass, or the three glass with two chambers according to different client requirements.

Double Glazing Insulating Glass Pressing and gas Filling Machine robo real pictures:
 

 

Detailed Photos

3.1Conveying section: 
3.1.1The whole machine adopts vertical inclined structure, conveying stable, and easy for loading big glasses.
3.1.2The backrest wheel adopts inlaid design and mounting bearings, which is firm and durable, runs smoothly, and has no damage or scratches to the glass.
3.1.3The body steel frame uses National standard square tube, this is the base of the machine working stable.

3.2Washing and drying section
3.2.1The backrest plate is made of special material, durable, and with high water resistance, we have already made waterproof test.
3.2.2The whole washing and drying section are made of stainless steel, built-in 3 pairs of brushes, 4 or 6 pairs of rubber roller design. One motor independently drives one brush, which is better to clean coated glasses and LOW-E glass.
3.2.3We are using gear driven inside of the washing room, so that it is more stable during processing small glass.

3.3Spacer attaching system
3.3.1This section adopts hollowing out design, which can easily find the dirt on the glasses. 
3.3.2We are using the matte lights, so for long time working, it will not be felt so tired for workers.
3.3.3Automatic Identifying the coated glass surface, and has alarm system.

3.4Outer Assemble Section (inside assemble - optional)
3.4.1Adopts the Imported cylinder and photoelectric switch, make accurate positioning;
3.4.2We are using special weight balancing system, to make sure both workers and glass safety.
3.4.3Guideway, slide block, slide wheels adopts CNC processing.

3.5Plate press section
3.5.11.Adopts accurate positioning, make sure glasses press accurately;
3.5.2All the plates of press machine well processed by CNC.
3.5.3The plate open or close is controlled by air pump.

3.6Sealing Robot section
3.6.1The sealing robot adopts 6 servo motors to make sure the machine working stable.
3.6.2Using Japanese YASKAWA controlling system.
3.6.3Automatically detect the glass length and width and sealing depth.
3.6.4Data acceptable human machine interface PLC with running real pictures, manual operation and self-check.

3.7Butyl Extruder Machine
3.7.1PLC control system with humanized touch screen interface.
3.7.2Numerical controlling butyl start and stop time
3.7.3Automatic displaying function when no butyl
3.7.4Automatic Adjustment for different spacer width.

3.8Aluminum spacer bending machine
3.8.1Adopts CNC control system with touch screen interface.
3.8.2Adopt two axis servo motor accompanied with encoder for aluminum spacer supply and bending control. Size error within ±0.3mm/m, angle error within ±0.3°.
3.8.3Be able to imitate finished frame shape. The image is symbolic and lively .
3.8.4Four profile magazines for different specifications of spacers .
3.8.5All activities can be controlled manually for the convenience of test and overhaul.
3.8.6Intelligently avoid spacer connection part. Automatic cutting after bending.


3.9 Desiccant Filling Machine
3.9.1 Can fill both bending aluminum frame and frame with plugged corners.
3.9.2 Automatic material feeding system.
3.9.3 Automatically apply butyl to the drilled holes.
3.9.4 Automatic test and stop when the frame is filled full.
3.9.5 The filling height is adjustable according to frame size.

 

Product Parameters

 

2.Technical Parameter for Double Glazing Insulating Glass Pressing and gas Filling Machine robot
 

Model	Max glass	Min glass	Glass Thickness	Washing speed	Transport glass speed	Insulated glass thickness	Spacing Dimension L*W*H	Gas Filling way	Gas Filling Amount-Average
CQX 2000*2500	2000*2500 mm	300*500  mm	3-12 mm	0-12 m/min	45 m/min	10-48 mm	18.5*2.5*3.05	Inside filling	90%
CQX 2000*3000	2000*3000 mm	300*500  mm	3-12 mm	0-12 m/min	45 m/min	10-48 mm	23.5*2.5*3.05	Inside filling	90%
CQX 2500*3100	2450*3150 mm	300*500  mm	3-12 mm	0-12 m/min	45 m/min	10-48 mm	23.5*2.5*3.55	Inside filling	90%
CQX 2500*4000	2450*3950 mm	300*500  mm	3-12 mm	0-12 m/min	45 m/min	10-48 mm	30.5*2.5*3.55	Inside filling	90%
CQX 2700*4000	2650*3950 mm	300*500  mm	3-12 mm	0-12 m/min	45 m/min	10-48 mm	32*2.5*3.80	Inside filling	90%
Notes:  a. if you have special glass size, please note us, we can design the line for you; b. If you have special power supply, please note us earlier as well, we can specially make the line for you.

 

Our Advantages

3. Why Choose US ?

A.Double Glazing Insulating Glass Pressing and gas Filling Machine robot is our Patent products, and the reasonable filling way makes the filling result of insulated window glasses high gas utilization rate and high gas filling rate.

B.Strong technical support gives us a strong ability to serve customers. Our company is the Unique high-tech enterprise in Shandong Province in the glass processing industry.

C.Own independent R&D team, especially employing two top field Korean experts, improving the products better and better, fit for the market better.

D.We are having more than twenty patent certificates;

E.Everyday, we will install one complete line in home market, so large customer group give us full communication and feedback, making us get a wealth of industry knowledge and equipment installation experience, which is much better to serve next customers;

F.Having complete after-sales tracking and service team, able to serve our global customers well;

G.Complete protection system for regional distributors to well serve local end customers;

H.7X24 online supports

 

4.Product Configuration Sheet of Double Glazing Insulating Glass Pressing and gas Filling Machine robot
 

PROJECT NAME	BRAND	COUNTRY of ORIGIN
Programmable PLC	SIEMENS	GERMANY
Frequency converter	SIEMENS	GERMANY
AC contactor	LS	KOREA
Low-E Glass Recognizer	OPTEX	JAPAN
Intermediate relay	HONEYWELL	USA
Breaker	LS	KOREA
Photoelectric Sensor	OMRON	JAPAN
Proximity Sensor	AUTONICS	KOREA
Pneumatic Solenoid valve	AIRTAC	TAIWAN
Pneumatic Cylinder	AIRTAC	TAIWAN
Servo Motor & Servo Driver	SIEMENS	GERMANY
Low-E Glass Recognizer	OPTEX	JAPAN
Argon inflatable switch solenoid valve	AirTAC	TAIWAN
Pressure Switch	SMC	JAPAN
Press machine Ball screw	HIWIN	TAIWAN
linear guide	HIWIN	TAIWAN

 

Company Profile

 

5. What is the service can you supply for Double Glazing Insulating Glass Pressing and gas Filling Machine robot?

1. Machine function introduction and quotation reply within 24 hours.

2.Industrial design or workshop layout design reply within 48 hours.

3.Customization feasibility reply within 72 hours.

4.Engineer onsite installation and operation guide if necessary.

5.Machine operation and maintenance guide service after sells.

6.Supply all the parts of the machine in whole lifetime.

7.PLC control system can be update and repaired in machine's whole lifetime!

8.Spare parts supplied in cost prices for all the clients.

Packaging & Shipping

 

6. The Packaging and Shipping of Double Glazing Insulating Glass Pressing and gas Filling Machine robot

 

After Sales Service

7. What's the guarantee for Double Glazing Insulating Glass Pressing and gas Filling Machine robot ?

1. Our guarantee for 12 months.

2.24 hour's technical support by email or calling.

3.English manual and video teaching.

4.We will provide the consumable parts at an agency price.

5.24 hours on line service each day, free technical support.


 

FAQ

8. FAQ  on Double Glazing Insulating Glass Pressing and gas Filling Machine robot

Q: we are first time to hear your brand, Are you NEW to this filed?
A: We are factory built 2014, we have good name in home market, however we just start to open international market.

Q: What is your advantages compared the other supplier?
A: We supply high quality machines with high technology but with lower prices. Because our company goal is to Provide the most cost-effective products for the world.

 
Q: How about your warranty?
A: The guarantee period shall be 15 months counting from the date of the goods on board, except wear parts. In the normal course of operation and maintenance if there is breakdown and damage, during the Guarantee period (15 months) the repair parts should be supplied by the Seller for free, except wear parts.

Q: What's the payment term?
A: we can accept T/T, L/C, western union etc.

Q:Can we visit your factory before order?
A:Yes, we warmly welcome and sincerely invite you or your team to visit our factory, we will help to arrange hotel and pick up you from airport.

Q: What's the delivery term?
A: At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15-20 working days after deposit receipt. If you are in urgent need, we can consider making special arrangement for you.